Can Relays Fail Intermittently?(Quick Fix)

Can Relays Fail Intermittently?

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Can Relays Fail Intermittently?

Relays are used in automobiles to provide power to the starting circuit of the car’s ignition system.

A relay is a type of switch that operates as an electro-mechanical device, which changes its electrical state from “off” or “open” to “on” or “closed.”

The relays are used in cars because they form an electrical circuit with low voltage and high impedance, which prevents a spark from jumping over your engine when the car is started.

Yes! A relay may fail intermittently if the contacts are not pressed down with each use, if the relay has been exposed to extreme heat or moisture, or if contacts have become dirty. Another potential cause of intermittent failure is using a relay with an AC coil.

If power is fed back into the AC coil, it can create a ground loop that can cause the relay to fail intermittently.

This problem will not occur in a DC relay with isolated coils because no direct return current goes back into the coil.

The first thing you should do with an intermittently failing relay is to check the contacts.

You should look for contact corrosion, material fatigue, worn-out springs, weak springs, and pivot balls.

If you can’t find any of these problems, then the relay is probably not the cause of your intermittent failure.

If you do find that the contacts are not clean and proper, then the relay can be cleaned and re-tested.

It is best to clean an intermittent contact failure relay with a soft wire brush to avoid scratching or grinding the contact surfaces. Soft wire brushes are available at most hardware stores.

Can An Electric Fuel Pump Work Intermittently?

Yes! An electric fuel pump can work intermittently. The electric fuel pump on a gas-powered car works whenever the engine turns over, as this is how it provides fuel to the combustion chamber.

Because of this, no sparks or hazardous emissions are produced from an electric fuel pump, making it a cleaner power source for your vehicle.

Fuel pumps for cars using diesel engines aren’t meant to work intermittently and should not be used in conjunction with intermittent power; these would damage the motor and reduce its lifespan.

The intermittent power source, however, can be used to keep your fuel pump functional.

If you boast an electric fuel pump that isn’t working, it may be due to no power in the car when the engine is trying to start.

If this is the case, locate a power source such as a jumper box that can provide electricity for your fuel pump until the car starts.

Can Relays Fail Intermittently?

The next time your fuel pump fails, check the wiring and ensure it’s always plugged into a power source.

Doing this will guarantee that your fuel pump shows up every time you turn the ignition on.

Is A Fuel Pump Relay Supposed To Click?

Yes! This is how the car makes sure you are pumping fuel correctly. It’s a safety precaution that mechanics recommend that you regularly replace to make your car last longer.

A fuel pump relay clicks if it becomes loose, possibly because of wear and tear, or a quick-release clamp has been removed.

A fuel pump relay clicks after the engine starts, and your car begins to move. Several different things can make the noise go away for short periods:

  • Being parked too long, with the engine turned off.
  • Tightening or removing a clamp on the fuel pump wiring harness.
  • Replacing an old fuel pump relay.

Each of these actions will temporarily make the sound disappear, but if it does not return after you have replaced the relay, you can suspect a loose or worn fuel pump or a bad fuel pump relay.

Several auto parts stores sell reliable, good-quality fuel pump relays, and old relays can be recycled.

You will want to ensure you turn off the engine before removing the relay so that no fuel is pumped out from under the car.

The clip-in-place method will require two people and is only recommended for those familiar with changing spark plugs.

Can A Water Pump Work Intermittently?

Yes! A water pump can work intermittently. The intermittent function of a water pump will depend on the model, as three types of pumps work in different ways.

When an electric motor drives a centrifugal pump (a typical modern domestic or commercial type), it works intermittently because inside the impeller and rotors, when they spin, there are spaces where the water doesn’t get pushed through.

So it leaves gaps that must be filled in with fresh water from the tank and then sucked back up again.

These gaps are called cavities, and when one is not filled, the water will keep flowing even though there is no power to drive the pump.

All three types of pumps have some way to fill in these gaps. The two most common methods used to fill them are:

  1. Using a hand-pumped supply pump when you need to manually force more water through the pump by squeezing handles connected to different parts of it.
  2. A suction pump or feeder system can draw water from the tank and push it through the pump simultaneously.

You can do this manually or use energy to pump the water through the whole system as efficiently as possible. In a chemical process, sometimes this is also needed.

What Can Cause Fuel Pump Failure?

When a fuel pump fails, it can be an indication of many different problems. The most common causes are water contamination or the pump becoming stuck in its housing.

If the failure is caused by the pump being too close to a hot surface, such as a muffler or catalytic converter, it may have experienced thermal runaway and burned out.

Other potential problems are a clogged fuel filter, a blocked fuel filter, or a failed ignition system.

Water contamination is caused by condensation that collects in the fuel tank and eventually finds its way into the pump’s intake.

This often occurs in cold weather when the outside of the tank is colder than the inside and condensation seeps into it.

The water will cause cavitation (vapor bubbles collapsing) when it enters the pump, damaging it or causing it to fail.

Moisture can also enter the tank through the fuel line before reaching the filter and from condensation that forms in the filter.

You cannot use water and fuel in an internal combustion engine because water will cause components to rust, seize and break.

A fuel pump can become stuck for several reasons. When debris such as insects or spiders is present, it will build up and block the opening to the pump, making it unable to draw fuel.

Also, if a clogged fuel filter is present, it may have been forgotten about and will clog the opening to the pump.

A fuel pump may overheat if it is located near an excessive heat source. Usually, this means near an exhaust system or aftermarket products such as a turbocharger.

Overheating can damage a fuel pump, causing it to fail suddenly.

When Pumping Gas, It Keeps Stopping. How Do You Fix It?

In some cases, there’s a problem with the gas pump. This happens when the gas in the line freezes and blocks it so the gas cannot flow out of the pump.

In other cases, an air bubble in your car’s fuel line or tank may interfere with the gas flow to your engine.

There are some quick things you can do to fix this issue:

  • Turn off your engine and return to the last station where you filled up your tank. This may require shutting off the ignition, unplugging the pump, or disconnecting it from its electrical connection.
  • Unscrew the cap on your gas tank to expose the belly of the tank. This will allow you to expectorate air bubbles before sucking them into your fuel system.
  • Fill up your gas tank from a different station to see if this resolves your problem instead of just opening gasoline can occur at home every couple of weeks.
  • Call the gas station and tell them there is a problem with the pump to get it fixed.
  • Drive to the gas station and tell them you are afraid you filled your tank with a bad pump.

How Do You Diagnose A Bad Relay?

To diagnose a bad relay, there are several things you should look for. First, make sure that the circuit board that houses the relay is receiving power.

If it’s not plugged in or the breakers are off, plug it in and turn on the breakers. Next, check the voltage at both coil leads on the back of your touchless garbage disposal.

If they’re different voltages, either one could have an issue (perhaps it’s too close to an outlet or has a short).

Can Relays Fail Intermittently?

Next, use an ohmmeter (that’s what they call it) to measure the resistance across the two leads of the coil on your touchless garbage disposal.

If the resistance is infinite, your relay has a shorted coil, and you can forget about it; you’ll probably want to replace the whole PCB to be safe.

If everything looks good, install a test lamp in place of your touchless garbage disposal to ensure it works properly.

If your test lamp lights, you boast power and voltage at the proper points. If the test lamp doesn’t light, you need to use an ohmmeter to check circuit continuity.

Use your ohmmeter to check continuity on both sides of the relay coil (the part that touches each terminal) and both sides of each of the three terminals on your touchless garbage disposal.

You can do the test across one of the terminals on the relay. Call your local appliance repair center immediately if you find a problem.

Can Old Gas Ruin A Fuel Pump?

Yes! Gasoline can ruin fuel pumps just like water will ruin a machine. The worst part is that you don’t have any way to know it’s happening. A clogged filter, torn-up coils, and useless pump are symptoms of the same issue: old gas.

The effects of gasoline on fuel pumps range from the general to the acute. Some symptoms include a non-working fuel pump, a clogged filter, and useless pumps.

The worst cases are those that are a result of old gas. You cannot tell that the problem is old gas until after the damage has been done.

The first thing to know about old gas is that it contains varnish and sludge. Varnish and sludge are gasoline gunk.

Varnish forms due to a chemical reaction between several things: high temperatures, oxygen, moisture, and gasoline.

Sludge forms when gasoline sits for long periods (years) in an engine or fuel tank. Varnish and sludge are responsible for a lot of problems with gasoline.

The main effect of varnish and sludge on fuel pumps is that they stick to moving parts, causing damage.

Old gas will also build up in injection nozzles which can cause a clogged filter.

Varnish can break down rubber and plastic hose seals, which results in leaks or complete failure of those components.

The worst part about old gas is that it’s rarely the only thing wrong with the pump. When any fuel system part becomes clogged or damaged, other pump parts can also be.

For example, it will die if the filter is clogged and no gas can reach the fuel pump.

But if a few small particles of sludge made it through the filter and clogged a part of the fuel pump, it would still work.

Instead of having a dead fuel pump, you’ll have an intermittent one. It was all caused by the same thing (old gas), but the symptoms are very different.

The bottom line is that you should avoid old gas as much as possible. You may only find yourself using old gas if you’re stranded in the middle of nowhere and desperate for fuel.

Just make sure to change your filter when you get home.

Will A Car Start Without A Fuel Pump Fuse?

Yes! For an emergency start, a car will get up to 15 miles with a dead pulse coil.

If you wish to test this theory, remove the fuse for the fuel pump and see if your engine starts. If it does not start, there is a problem with your ignition system or wiring.

The first thing to check is the battery connections and connections from the starter solenoid to the ignition switch – these are most likely corroded or loose.

The next thing to check is your starter solenoid, which could either be defective or the wiring going to the starter solenoid is bad.

If all that checks out, you may experience an internal problem with the fuel pump or its wiring. There could be a short in the wiring or circuit board.

But before you throw it away, you should see if you can find a replacement pulse coil at a junkyard or auto salvage yard and try swapping them out.

If you’re lucky, you will have found the problem. You can always buy yourself a brand-new fuel pump if you’re not.

If your car doesn’t start, the fuel pump fuse is intact, but your battery is charged, and the cables are in good condition, you may have another problem.

Your ignition switch could be bad. There could be a break in the wiring or a short in the switch itself.

If the ignition switch is the problem, the wires going to it should all check out by testing continuity.

But that isn’t a good enough test because there could be a break in the wire or some melting damage at a connector that melted the wire together with another and caused a short.

Can A Fuel Pump Get Clogged?

Yes! It is not uncommon for a fuel pump to clog; sometimes, it can take weeks for the issue to be resolved.

In rare cases, the damage could be permanent if it has been left untreated over time or if the issue occurs when your vehicle is running extremely hard.

You would need to replace your fuel injector pump in such an instance.

Even with proper maintenance, a fuel pump should generally have a lifespan of six years or more in most parts of the country.

Some of the common symptoms associated with a clogged fuel pump are:

  • Rapid fuel consumption. You could experience higher than normal fuel consumption disproportionate to your driving conditions.
  • Slow engine cranking. If your engine cranks slowly, you may have a clogged fuel pump. It is more of an issue with old engines as they already take longer to crank over.
  • You may notice your engine running rough. If you experience a rough idle, then one of the first things to check is your fuel pump.
  • Engine knocking. If the engine doesn’t run smoothly, then one of the first things to check is your fuel system, including the pump and possibly pieces of debris in the lines.
  • A cleaner is not as effective. A clogged fuel pump could be to blame if your tank is still dirty despite your regular cleaning routine.

If the tank stays clean between tank cleanings but you are still experiencing problems, then a clogged pump could be the culprit

  • For excessive ECM codes. If you are getting excessive ECM codes and your vehicle runs rough or has difficulty starting, the issue may lie with your fuel system.
  • Fuel gauge issues. If your fuel gauge is reading low, your pump could be an issue.
  • Fuel smells bad. If your fuel smell is different than normal and seems to worsen over time, you may have a clogged fuel pump.

If you suspect a clogged fuel pump, the first thing to check is whether or not the tank still holds pressure.

Will A Fuel Pump Work Without Gas?

Yes! You don’t need gas in the tank for your fuel pump to work. You don’t even have a vehicle to have a fuel pump that is used to make gasoline available for an engine.

Even if there’s no such thing as “natural gas” or electricity at your home, you can still use a modern fuel pump, and it will still get the job done right.

To start things off, let’s cover some basic information. A fuel pump will pressurize a liquid system so that you can use the pressure to move something.

That something is often an automobile engine, but it could also be a hydraulic system or even a leak in a pipe.

The fuel pump that is found on gasoline-powered vehicles pushes gas from the tank to the engine, but there are other types of fuel pumps that are used for different kinds of purposes.

The most common type of fuel pump is used to pressurize hydraulic systems, such as power steering and the brake booster.

Other types of fuel pumps will use electricity to pressurize a system, and those fuel pumps are commonly found in boats, aircraft, and homes.

The type of pump you’ll find in your home should already boast installation. If it isn’t, you can connect it to your gasoline-powered engine with no problem.

You’ll need to follow the same rules with a hydraulic system.

A fuel pump doesn’t have to be connected to anything; it will work with no power and is ready to use.

You need to hook up the right tubing if you want to connect it and then set your gas tank to have a good fuel level.

Consider using an electric pump instead of gasoline if you want a more efficient system.

Can A Fuel Pump Be Rebuilt?

Yes! If your fuel pump has been “running hot” (overheating), see if you have a leak-down test kit and check the gauge on the pump’s inlet.

You might also want to inspect your installation, as tight connections are critical for avoiding these breakdowns.

The manufacturer’s warranty may cover everything, including a replacement fuel pump.

Check the details of the original setup, such as if the old pump got replaced with an aftermarket unit.

A good shop can generate a new warranty statement and installation instructions or advise you on when your existing one expires and what you need to do to stay covered.

Rebuilt fuel pumps are easy to install, and I recommend installing a new filter and sending a block or filter assembly when you get your pump rebuilt.

This is an easy way to assure yourself of a reliable installation.

Rebuild your fuel pump by a competent shop can save you thousands of dollars in replacement costs, disposal fees, and countless hours of downtime.

Plus, you’ll have a lifetime job well done.

How Do You Fix A Surging Well Pump?

First, disconnect the fuel supply hose from the gas tank and open a gas can. Next, turn off the ignition switch in your vehicle and remove the key from the key ring holder.

Next, disconnect any electrical connections to your good pump on either side of its housing.

The power wire is easily accessible on one side of your dwelling, and this is where you will disconnect it.

On the other side of your good pump housing, a smaller power wire should provide power to a relay switch inside your good pump.

You do not have to disconnect the wire from the relay switch, but you will have to move it, so it does not engage with the good pump after removing the gas line.

Next, open the gas cap and pump several seconds of gas into your empty fuel tank. Next, remove the bolts securing your well pump to its housing using a wrench or socket wrench.

After removing these bolts, you should be able to pull your pump off of its mounting plate, out from its housing, and away from your dwelling.

Disconnect your well pump’s power wire from the relay switch and remove these two wires from the pump (the power wire is covered with a rubber boot, you can use channel locks or something similar to remove this boot).

Strap your well pump onto a solid work surface, so it doesn’t fall over or damage itself.

Remove the coupling nuts that secure your gas line to each fitting on the well pump it’s connected to. Remove the two bolts that attach the gas line to each fitting.

Remove the gas line from each fitting. Take a permanent marker and put an O on one side of the brass fitting and an X on the other (there should be two of these fittings, one for hot water and one for cold).

Next, you will need to go under your house to where your well pump is located (expect to get dirty).

Once there, you will see a gray metal T pipe connecting your hot water pipe inside your dwelling to the good pump.

You will have to remove this pipe from the well pump and then remove the flexible gas line that leads out of the well pump into your gas tank.

It is attached to the tank by a clamp and a bolt that you must remove to get it off your tank.


Relays are very important in the power distribution network. If the relay stops working, then it will lead to a malfunctioning of the other components connected to that network.

To troubleshoot or repair relays, it is necessary to check each relay switch with specific tools such as a digital multimeter.

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